THERMAL BARRIER PROTECTION COATINGS

RESISTS TEMPERATURES UP TO 3000° F. ALLOWS THE USE OF LESS EXPENSIVE SUBSTRATE.

GENERAL CAPABILITIES

Services, coating features, part size capability.

Metallic Bonds: Helping Industry Extend Equipment Life for More Than Three Decades

In today’s industrial landscape, equipment reliability is directly tied to productivity, safety, and profitability. Unexpected component failures, excessive wear, corrosion, and dimensional loss can lead to costly downtime and expensive replacements. That’s why manufacturers, power plants, processing facilities, and heavy industrial operations rely on experienced surface engineering specialists to restore and protect critical equipment.

For more than 30 years, Metallic Bonds, Ltd. has delivered industry-leading thermal spray coating services, brush plating, and machine component repair solutions that help businesses maximize equipment performance while reducing maintenance costs. By combining proven engineering expertise with advanced coating technologies, Metallic Bonds provides cost-effective alternatives to component replacement while extending the service life of valuable industrial assets.

Whether restoring worn shafts, improving corrosion resistance, or applying engineered coatings for severe operating environments, Metallic Bonds delivers solutions designed to meet demanding industrial applications.

What Is Metallic Bonds?

Metallic Bonds is an industrial service provider specializing in surface engineering technologies that restore, rebuild, and protect mechanical components subjected to wear, erosion, corrosion, abrasion, and high-temperature environments.

Rather than replacing expensive machinery, many components can be repaired using specialized coating and restoration techniques that return them to original specifications—or even improve their performance beyond OEM standards.

The company’s core services include:

• Thermal Spray Coatings
• High Velocity Oxygen Fuel (HVOF) Coatings
• Plasma Spray Coatings
• Arc Spray Coatings
• Flame Spray Coatings
• Brush Plating
• Machine Component Repair
• Precision Surface Restoration
• Wear and Corrosion Protection

These services support preventive maintenance programs while minimizing equipment downtime across numerous industries.

Why Surface Engineering Matters

Industrial components continuously experience mechanical and environmental stresses that gradually degrade performance.

Common failure mechanisms include:

• Abrasive wear
• Adhesive wear
• Fretting
• Corrosion
• Cavitation
• Erosion
• Oxidation
• Thermal cycling
• Chemical attack

Without proper protection, these conditions accelerate equipment deterioration and increase maintenance expenses.

Surface engineering technologies allow companies to selectively improve the surface properties of components without changing the base material. This targeted approach often delivers superior wear resistance, corrosion protection, hardness, and dimensional restoration at a fraction of replacement costs.

Advanced Thermal Spray Coating Services

Thermal spraying is one of the most versatile industrial coating technologies available today.

The process involves heating coating materials into molten or semi-molten particles and propelling them onto a prepared substrate. As the particles impact the surface, they flatten and rapidly solidify, forming a dense protective coating.

Depending on application requirements, thermal spray coatings can provide:

• Exceptional wear resistance
• Corrosion protection
• Thermal insulation
• Electrical insulation
• Oxidation resistance
• Dimensional restoration
• Low-friction surfaces
• Improved hardness

Metallic Bonds selects coating materials based on operating conditions, substrate characteristics, and performance requirements to achieve optimal results.

HVOF Coatings for Extreme Wear Resistance

High Velocity Oxygen Fuel (HVOF) coating technology produces extremely dense coatings with exceptional bond strength and minimal porosity.

These coatings are commonly used for:

• Hydraulic rods
• Pump shafts
• Compressor components
• Rollers
• Valve components
• Industrial sleeves

HVOF coatings offer outstanding resistance to abrasion, sliding wear, and corrosion, making them an excellent alternative to hard chrome plating in many industrial applications.

Plasma Spray Coatings for High-Performance Applications

Plasma spray technology uses an electrically generated plasma arc capable of reaching temperatures exceeding 15,000°C.

This process allows the application of:

• Ceramic coatings
• Oxide coatings
• Carbides
• Metallic alloys
• Composite materials

Industries frequently use plasma spray coatings where thermal barriers, electrical insulation, or high-temperature performance are critical.

Arc Spray and Flame Spray Solutions

Metallic Bonds also provides arc spray and flame spray processes for cost-effective protection of large industrial components.

Typical applications include:

• Structural steel
• Paper mill rolls
• Industrial shafts
• Fans
• Pump components
• Manufacturing equipment

These coating methods provide durable corrosion resistance and dimensional restoration while maintaining economical operating costs.

Precision Brush Plating Services

Brush plating, also called selective plating, allows localized electroplating without immersing an entire component in a plating tank.

This portable repair process is ideal for:

• Bearing journals
• Seal surfaces
• Shafts
• Keyways
• Worn fits
• Precision-machined surfaces

Brush plating offers several advantages:

• Minimal equipment disassembly
• On-site repair capabilities
• Precise thickness control
• Reduced downtime
• Lower repair costs

Because only targeted areas receive plating, repairs can often be completed much faster than conventional electroplating.

Machine Component Repair That Saves Time and Money

Replacing critical industrial equipment is not always the most economical solution.

Machine component repair allows facilities to restore valuable assets while maintaining dimensional accuracy and mechanical integrity.

Metallic Bonds repairs components such as:

• Shafts
• Rollers
• Bearing housings
• Sleeves
• Rotors
• Hydraulic cylinders
• Pump components
• Industrial rolls

Repair methods may include machining, thermal spraying, brush plating, precision grinding, polishing, and dimensional inspection to ensure components meet operational requirements.

Industries Served

Metallic Bonds supports a wide range of industrial sectors, including:

• Manufacturing
• Mining
• Oil and gas
• Power generation
• Pulp and paper
• Food processing
• Steel production
• Marine
• Chemical processing
• Industrial equipment manufacturing

Each industry presents unique operational challenges, requiring coating systems engineered for specific wear mechanisms and environmental conditions.

The Benefits of Partnering with Metallic Bonds

Choosing an experienced coating and repair provider delivers measurable operational advantages.

Key benefits include:

• Extended equipment service life
• Reduced replacement costs
• Improved wear resistance
• Enhanced corrosion protection
• Reduced maintenance frequency
• Faster equipment turnaround
• Increased production uptime
• Improved equipment reliability
• Customized engineering solutions
• Long-term maintenance savings

By restoring rather than replacing components whenever possible, facilities can significantly reduce lifecycle costs while improving operational efficiency.

Quality, Experience, and Technical Expertise

Successful surface engineering requires more than applying a coating. Every repair begins with evaluating component condition, substrate material, operating environment, and failure mechanisms.

Metallic Bonds combines decades of practical experience with proven repair methodologies to recommend coating systems that meet each application’s performance objectives. Proper surface preparation, controlled application parameters, precision finishing, and thorough inspection help ensure reliable, repeatable results.

This commitment to quality has made Metallic Bonds a trusted partner for industrial companies seeking dependable repair and coating solutions.

Why Businesses Continue to Choose Metallic Bonds

Industrial operations demand solutions that minimize downtime, maximize equipment life, and improve overall productivity. Metallic Bonds has built its reputation by delivering technically sound repairs and high-performance coating services tailored to real-world operating conditions.

From advanced thermal spray coatings and precision brush plating to comprehensive machine component repairs, the company provides practical solutions that help customers protect their investments and maintain reliable operations.

With more than three decades of industry experience, Metallic Bonds continues to support manufacturers and industrial facilities with innovative surface engineering technologies that improve component performance, extend equipment life, and reduce total maintenance costs.

Partner with Metallic Bonds

When equipment wear, corrosion, or dimensional loss threatens productivity, partnering with an experienced surface engineering specialist can make all the difference. Metallic Bonds offers the expertise, advanced coating technologies, and precision repair capabilities needed to restore critical components and keep industrial operations running efficiently.

Whether your facility requires thermal spray coatings, brush plating, or machine component repair, Metallic Bonds delivers proven solutions designed for long-term performance and reliability.