Thermal Barrier Protection Coatings

At Metallic Bonds, our thermal barrier coatings are ideal for protecting component parts from temperatures up to 3,000°F. The use of thermal barrier coatings enables you to manufacture parts and components that must function in high thermal atmospheres out of less expensive substrates, with no compromise on performance.

Our thermal barrier protection coatings, which include materials like zirconium oxide based ceramics, NiCrAlY, nickel based super alloys, nickel chrome silicon boron, and molybdenum, do not cause part distortion, warping, cracking, or any changes to the base metals. Many of our thermal barrier coatings meet Pratt and Whitney aircraft, GE and Rolls Royce turbine aircraft specifications.

Oxygen lance heads, protective tubing, and glass molds are just a few examples where the use of thermal barrier coatings have proven beneficial. Masking can be utilized to ensure the coating is only applied where specified.

We process parts and components for demanding applications such as heat treatment, power generation, steel manufacturing, diesel engine manufacturing and processing plants, just to name a few. Plasma Spray is the typical thermal spray process utilized for thermal barrier coatings.

If you’re in need of engineered thermal barrier protection, contact us for further information.

Typical Delivery / Turnaround Time is 3 to 5 working days.

24 hour service is available when significant downtime cannot be tolerated.

Product Description

  • Resists temperatures up to 3000° F. Allows the use of less expensive substrates.

Delivery / Turnaround Time

  • Typically 3 – 5 working days
  • 24 hour Service Available

Standards Met

  • Customer Specifications


  • Zirconium oxide based ceramics
  • NiCrAlY
  • Nickel based super alloys
  • Nickel chrome silicon boron
  • Molybdenum


White Metals

  • Aluminum
  • Titanium

Red Metals

  • Bronze
  • Brass
  • Copper

Grey Steels

  • Low carbon steel
  • Medium carbon steel
  • High carbon steel
  • Heat treated steels
  • Stainless steels (200,300,400 series)
  • Tool steels (D2, M2,H13)


  • Cast iron
  • Cast steels
  • Ductile iron



  • Tubing
  • Various Welds & Treatments

Industry for Use

  • Heat Treating
  • Power Generation
  • Cogeneration
  • Chemical plants
  • Processing plants
  • Aluminum mills
  • Compressor Manufacturing
  • Steel Manufacturing
  • Diesel Engine Manufacturing
  • Land Based Turbine Industry
  • Forging
  • Extrusion
  • Construction Building Supplies & Tools
  • Cement
  • Fabrication
  • Tube, Pipe And Conduit Manufacturers
  • Tool & Die, Mold Shops


Metallic Bonds, Ltd.

For more than 30 years, Metallic Bonds, Ltd. has been a leader in quality Thermal Spray Coating Services, Brush Plating, and Machine Component Repair.

Toll Free: 1-800-236-3307
Phone: 608-365-9299

1929 Royce Ave
Beloit, Wisconsin 53511
United States


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